Perfect for that little shelf to hold flowers, photographs, statues and more. While light in stature and elegant in design, LVL is a strong material that comes in a variety of textures and finishes. Design elements or natural grain and an open tenon joint exude strength and beauty.

WHAT YOU NEED

• LVL
• Measuring Tape
• Sharp Pencil
• Table Saw
• Handsaw or Reciprocating Saw
• Wood Glue
• Clamp
• Urethane
• Mineral Spirits
• Belt Sander
• 220 Grit Sandpaper

INSTRUCTIONS

Decide upon the dimensions of your kitchen island.

Measure out pieces of LVL.

Use the table saw to cut parts to size (in this case 1 piece at 90”x11 ½” and two pieces at 36”x 11 ½”).

Use the table saw to make perpendicular cuts as high as your table saw will allow (usually 2 ½”-3 ½”) and finish the cuts using a handsaw and or a reciprocating saw. This type of joint is called an open tenon joint.

It is a good idea to check your fit and gradually remove material until a snug fit is obtained.

Apply sufficient glue and clamp both lengthwise and sideways. Check for square before leaving this to dry fully.

Use a belt sander to smooth the tenons and other rough spots on the top and sides.

Finish with clear urethane. The first coat should be cut with ¼ mineral spirits. The second and third coats should be full strength. Sanding between each coat with up to 220 grit sandpaper.

DESIGN NOTES

An open tenon joint has been used for centuries by woodworkers and is a very strong joint that uses a tenon in an opening as opposed to a mortise.

This material is quite heavy so make sure that it is well secured when working it. Also be sure to pay close attention to making sure that your tenon cuts are square to each other and perpendicular to the length of material.

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